Pyrolysis Plant Manufacturer | Waste to Fuel Oil & Diesel Solutions

The CSHB eco-friendly pyrolysis plant converts waste tires, plastic and rubber into fuel oil or non-standard diesel for industries like cement factory, metallurgy plant, agricultural machinery, ships, and more. We offer two options to meet diverse market needs: batch type and continuous type pyrolysis plants. Additionally, our team can design custom capacities tailored to your specific project requirements, ensuring a perfect fit for your operations. Besides, we also provide a distillation system to refine the pyrolysis oil or used engine oil to diesel.

Raw Material: Tire, plastic, rubber, daily waste, oil sludge, engine oil
Output Material: Pyrolysis fuel oil, non-standard diesel
Capacity: 5~100 tons/day (or higher)
By Product: Steel wires, carbon black, non-standard diesel
Usage: Kilns, boiler, furnace, heavy machinery, boats, oil burners

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Working Process (Batch Type)

Step 1: Feeding process. Waste tires, plastic or other type wastes are fed into the pyrolysis reactor manually or through an automatic feeder. For continuous pyrolysis lines, a seamless feeding system is essential to maintain an oxygen-free environment, ensuring safe and efficient reactor operation.
Step 2: Heat. Once material is fed, the reactor will be heated to a specific temperature range (typically 300°C to 500°C) using fuel sources such as gas, heavy oil, pyrolysis oil or even coals. Under the right high temperature, the raw material will decompose and start generating oil vapor, syngas, and carbon black.
Step 3: Purify. The syngas and oil vapors pass through a gas separator, which removes impurities from the oil vapor. The oil vapor will then enter the condenser for further processing, while the impurities and heavy oil slag will be left inside a slag tank.
Step 4: Condensing. The oil vapors are cooled in a condensation system, converting them into liquid pyrolysis oil. This oil can be further refined or directly used as fuel. Meanwhile, the non-condensable combustible gas is filtered and reused to sustain the heating process.
Step 5: Collection and Storage. The final products—pyrolysis oil, carbon black, and steel wires—are collected and stored. The oil is stored in a temporary storage tank, the carbon black is packed for industrial use, and the steel wires are extracted for sale.
Step 6: Exhaust Gas. During the pyrolysis process, there will be exhaust gas generated from the raw material, which needs to be purified before emitted to the environment. The spraying tower and dedusting system and other devices can be equipped to neutralize the acid and clean the gas before emission to the atmosphere.
Step 7 (optional): The liquid pyrolysis oil can be upgraded via fractional distillation to extract non-standard diesel. This optional refining stage removes residual impurities and adjusts viscosity for specialized industrial fuel applications. Unused heavy residues are recycled into the reactor, minimizing waste.

This process is totally eco-friendly, efficient, and resource-recovering, turning waste into valuable products while minimizing environmental impact.

Specification

MODEL	CSHB-3J	CSHB-5J	CSHB-10J	CSHB-13J	CSHB-15J	CSHB-20BL
Equipment Size	1400×5000 mm	1400×5500 mm	2600×7700 mm	2800×7700 mm	2800×8000 mm	2800×8000 mm
Thickness	14 mm	14 mm	16 mm	18 mm	20 mm	20 mm
Capacity	3 tons/day	4-6 tons/day	10-12 tons/day	13-15 tons/day	15-16 tons/day	20~25 tons/day
Power	10 kW	10 kW	18 kW	20 kW	20 kW	20 kW
Ractor Material	Q345R	Q345R	Q345R	Q345R	Q345R
Heating Method	Fuel gas	Fuel gas	Fuel gas	Fuel gas	Fuel gas	Fuel gas
Installation Area	80 m2	100 m2	200 m2	250 m2	300 m2	300 m2
Oil for Heating	20 kg/h	20 kg/h	20 kg/h	20 kg/h	20 kg/h	20 kg/h
Need Installation	No	No	Yes	Yes	Yes	Yes
Weight	18 tons	20 tons	32 tons	35 tons	38 tons	38 tons
Labor	2 workers	2 workers	2 workers	2 workers	2 workers	2 workers